Foam Core
Manufacturing foam cores of your product lighter, stonger, and more effective!
Noah Material provides EEC (Epoxy Expanding Foam Core), EFC（Epoxy Foam Core, PVC, PET and PMI wholesale and custom solution for composite factories.
Core Material Products
These are our main foamcore product categories!
EEC
Expanding foam core is a kind of heat-expandable foaming core material that can be used to create a full, aesthetically pleasing surface on composite material products during molding.
EFC
It is an epoxy rigid foam material with high strength performace, which is a foamed material and no need for secondary foaming process. The EFC has stable size and good temperature resistance.
PVC
PVC foam core is a easy-to-fabricate and widely application with several decades, which has reached a high level of maturity in the market.
PET
PET foam core is a lightweight and versatile material used in various applications, its sustainability, cost-effective, and versatility advantages are welcomed by composite products manufacturers.
PMI
PMI is a high-performance plastic with a more complex structure compared to PET, which is used for high-performance applications demanding exceptional strength, high-temperature resistance, and a lightweight design.
Mold Release Agents
The mold release agents are a kind of accessory that will be used in the foam molding process. It can promote the effortless separation of products from molds.
Custom Service
Custom Foam
In addition to offering these conventional foam core material for composites, we can also provide our customers with customized material services to meet the requirements of a wide range of composite material product manufacturers. This includes the compounding and processing of the core material.
By compounding the core material, you can obtain core materials with specific properties such as color, hardness, foaming ratio, and temperature resistance. In short, we provide you with the perfect core material for your industry.
As mentioned above, we also have the ability to provide you with supporting services for the core material, such as cutting and processing of the core material and foaming services.
Custom Composite Products
Noah Material offers a comprehensive range of production equipment and processes, providing services that span from materials (such as core materials, carbon fiber, and fiberglass) to finished composite products(Like surfing products, automotive, wind power, etc. ). This one-stop service not only saves customers significant costs in areas such as research and development, transportation, and storage, but also greatly improves energy efficiency and ensures exceptional product quality.
For more information on customized products, please contact us.
Manufacturing Process
Thermal Expansion Molding
Thermal expansion molding is a regular manufacturing process for creating fiber-reinforced composite parts. It's particularly useful in the various industries for producing lightweight, high-strength, high-precision components.
Autoclave Molding
Autoclave molding is a manufacturing process primarily used in the aerospace, automotive, and sporting goods industries to produce high-performance composite parts. The process involves placing a pre-impregnated composite material (prepreg) into a mold and curing it under heat and pressure in an autoclave.
Custom Foam
As long as your company provides detailed requirements, our R&D team can customize the core material according to your specifications, such as foaming ratio, hardness, density, temperature resistance, and dielectric strength. Additionally, we can offer corresponding product testing services. For more details, please contact us.
Carving Foam
We equipped 3-axis and 5-axis CNC machines, as well as a comprehensive suite of necessary tools, enabling us to carve foam into any shape required. This means we can produce highly detailed, three-dimensional shapes that are perfect for intricate architectural models, complex prototypes, and custom sculptures.
Technical Support
Noah Material is deeply committed to the foam core material industry, striving to become a leading expert in the field. We aim to solve various material issues for our clients, enhance product performance, reduce costs, and create lighter, better-quality materials that are widely recognized and appreciated.
Core Mateial Products
Noah Material supplies various foams and specializes in producing high-performance materials tailored for a wide range of applications. Our core materials are designed to provide superior strength, lightweight properties, and excellent thermal stability, making them ideal for advanced composite structures. Welcome to contact us for more details.
